Formatting a USB flash drive is usually a straightforward process that allows you to wipe and re-use the drive. However, sometimes Windows unexpectedly encounters issues when trying to format a flash drive and reports errors like “Windows was unable to complete the format” or “The format did not complete successfully.”
This can be incredibly frustrating when you need to free up space on a USB drive or securely erase its contents before selling or gifting the drive. A seemingly simple task is blocked, leaving you unable to use the disk.
One of the most common reasons Windows is unable to format a USB flash drive is due to corrupted data on the drive. This can happen if the drive was not properly ejected from the computer before being unplugged, if files were not copied correctly to the drive, if the drive has bad sectors, or if the drive became infected with a virus. When the data on the drive becomes severely corrupted, Windows will be unable to complete the formatting process successfully.
According to tech experts at Salvagedata.com, “If the flash drive has bad sectors, it becomes difficult to overwrite data on it. Due to bad sectors, the formatting process fails halfway.”1 They recommend scanning for and repairing bad sectors before trying to format the drive again.
Likewise, a virus infection can damage drive components or corrupt data to the point where formatting is disrupted. Running an antivirus scan on the drive beforehand may allow the format process to complete successfully.2 If the drive is too far gone, a full reformatting using third-party formatting tools may be necessary.
One common cause of Windows being unable to format a USB flash drive is physical damage to the drive hardware itself. Repeated plugging and unplugging of the drive, dropping or hitting the drive, or exposing it to liquids can all cause physical defects that make the drive unreadable to Windows.
The USB connector pins inside the drive port are particularly fragile – if these become bent or broken, the drive will fail to make a proper connection with the USB port on your computer. You may see errors like “USB device not recognized” or the drive not showing up in File Explorer at all. Physically inspecting the drive’s connector may reveal bent pins or damage.
Prolonged use and many write/erase cycles can also degrade the flash memory chips inside the drive over time, eventually leading to read/write failures. If you’ve had a drive for many years and used it extensively, the storage components may simply be wearing out.
Attempting to format will not fix these hardware issues – if Windows cannot access the raw storage chips and circuits inside, no amount of software formatting will help. You’ll need to replace the damaged drive with a new one.
Drive Format Type
When formatting a USB flash drive in Windows, you’ll typically have three main file system options – NTFS, FAT32, and exFAT. The most common reason a drive can’t be formatted is if it’s already formatted with an incompatible file system.
By default, Windows formats external drives with NTFS (NT File System). This modern file system supports large individual file sizes and overall drive capacities. It also provides better security and permissions control. However, NTFS has limited compatibility with other operating systems like macOS and Linux.FAT32 vs. ExFAT vs. NTFS: Which Format Is Best for Your …
FAT32 (File Allocation Table) is an older file system that has broader compatibility across devices and operating systems, but comes with limitations. FAT32 drives can only support up to 4GB file sizes and 32GB partitions. It lacks security features and is less reliable with data storage over time.Which file format FAT32 or NTFS for USB 32B GB drive
If you are formatting a USB drive that needs broad compatibility, FAT32 is likely the better option. But for larger external hard drives that only need to interface with Windows computers, NTFS is generally preferred.
One common cause of being unable to format a USB drive is lacking administrator permissions on your Windows computer. By default, formatting and fully accessing external drives often requires admin rights.
If you receive an “Access denied” or “You need permission” error when trying to format, it’s likely you are signed in as a standard or limited user without admin privileges. This is commonly seen on work or school computers where admin rights are restricted.
To resolve this, you need to either sign in as an admin account or contact your IT department to request elevated permissions temporarily. There are workarounds like taking ownership of the drive, but these require admin rights as well.
Using Third-Party Tools
There are various third-party formatting tools that can help format a flash drive when Windows is unable to. Some popular formatting tools include:
Rufus (https://rufus.ie/) – An open source utility that provides formatting options for creating bootable USB drives. It supports FAT, FAT32, NTFS, exFAT, UDF and ReFS formatting.
HP USB Disk Storage Format Tool (https://www.hp.com/us-en/shop/tech-takes/best-usb-format-tool) – A free tool from HP specifically designed to format USB drives. It supports FAT, FAT32 and NTFS formats.
JetFlash Recovery Tool (https://www.transcend-info.com/Support/Software-10/) – A utility from Transcend for repairing and formatting their JetFlash USB drives. It provides a simple interface for quick formatting.
These tools can override many formatting issues that Windows encounters and provide advanced options to securely wipe or partition USB drives as needed.
Trying a Different PC
One potential reason Windows may be unable to format your flash drive is compatibility issues between the drive and your specific computer. Flash drives use universal formats like FAT32 or exFAT that allow them to be read across operating systems and devices. However, occasionally a computer’s USB port, motherboard, or OS may have problems recognizing the drive properly to allow formatting.
Before replacing the flash drive, try plugging it into a different Windows PC if available. See if the new computer can detect, access, and format the drive correctly. There still may be deeper hardware or software incompatibilities with your original machine. But verifying the drive functions on a separate device helps narrow down whether the issue lies with that specific computer.
According to forum discussions on Apple, Windows users have struggled to format flash drives to work properly cross-platform between Mac and PC environments. This highlights the potential for computer-specific formatting issues. Testing on a different Windows machine can either rule that out or confirm your original computer is unable to reliably format external drives.
If your flash drive has been accidentally formatted, the data is not necessarily lost forever. There are several options for recovering the data from a formatted flash drive:
Data recovery software like EaseUS Data Recovery Wizard can scan the drive and recover deleted files. This works by looking for traces of the old data that may still exist on the drive even after formatting. The software can recover multiple file types including documents, photos, videos, archives, and more.
Using the Command Prompt in Windows, you can try options like ‘chkdsk’ to check and repair drive errors, or ‘recover’ to access deleted files. However, this requires some technical skill. Guides are available online for step-by-step instructions.
If the drive is still showing some storage space as used, file recovery apps for Android like MiniTool can be used to scan and extract data from a formatted drive connected to an Android device.
As a last resort, for valuable data, there are professional data recovery services that attempt to recover data from formatted or damaged drives. However this can be expensive and is not guaranteed.
To avoid needing data recovery in the future, always backup important files and avoid formatting drives accidentally by taking precautions.
When to Replace
All USB flash drives have a limited lifespan and will eventually fail and need to be replaced. Some signs that indicate your flash drive may be reaching the end of its life include:
- Frequent error messages when trying to access files on the drive
- Corrupted or missing files that cannot be recovered
- The drive is very slow to read and write data
- The drive feels much warmer than usual during use
- The drive is no longer detected or recognized by your computer
- The connector pins inside the USB port are bent or damaged
- You’ve owned the drive for over 5-10 years (depending on usage)
The average lifespan of a quality USB flash drive is around 10 years with normal use. Heavy usage, heat exposure, and cheap build quality can shorten this lifespan. If your flash drive is exhibiting multiple signs of failure, it’s time to back up your data and replace it with a new one.
Some high-end USB drives may last 15+ years if used minimally and stored properly. But all flash storage has a finite lifespan, so expect to replace your drive after around a decade of ownership.
In summary, there are a few common reasons why Windows might fail to format a USB flash drive. The drive itself could be damaged or corrupted. You may be trying to format it with an incompatible file system. Insufficient user permissions could also cause access issues. Using third-party formatting tools instead of the built-in Windows format function sometimes helps. And it’s always worth trying the flash drive on a different computer, to rule out any problems specific to one PC.
If you still can’t get Windows to format the flash drive after trying these troubleshooting tips, the drive itself is likely faulty and due for replacement. Be sure to back up any important data on the drive before discarding it. With a new flash drive, you hopefully shouldn’t run into any more formatting issues. Just remember to use the native Windows format tool and select the appropriate file system.